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Inch Bofin Carriages

Rain, Wind and Rainbows, Wooosh, Woooosh. Rakatakataka. The sounds of the Rain falling on the roof of the workshop is wonderful. Rain never bothered me that much. Though I have to admit, after a month of mostly Rain and Wind it gets you somehow. Beautiful sunsets are rare, simply because most of the time its way to clouded and taking a hike when wind is blowing you out your shoes making the rain feel like stones being thrown at you has its charms, yet it makes staying next to the fire and spend the weekends inside much more charming. Anywayz. Besides the somewhat saddening weather, Working on the Carriages with Franky has been great!

The first week I had to get to know the Workshop a bit, but work was in abundance. He is currently working on a Handsome Cab. Its one of those old skool Carriages used as cabs, It gets drawn by one horse, with the maximum of two passengers. The driver sits high in the sky on the back of the thing. My first job was to add some Trim, Trim???? No were not a barber. With Trim we mean the profile on the edges and corners. I had to get used to this word too, for I would usually say Profile. yet here its called Trim. So trimming I did! Afterwards I had to join some mitred profiling on the inside of the doors, A bit of filling and sanding of gaps and joints etc. Nothing fancy.

Carriages are not all about wood, there is actually quite some metal involved, This particular project has a metal frame with mostly plywood attached to it, (which is not that common) yet there was a lot of metal work to be done, from Ornaments used for the ropes. to the rails on the edges, bends for the shafts etc. I don’t have that much experience with metal work, never could have imagined how Franky handles dem apples. Fire is what we needed, Metal should be glowing red for it to bend properly! we lit the fireplace in the workshop. Just a fire is not enough, it needs air. Franky grabbed a Hairdryer, a big brick and placed the hairdryer in front of the fireplace. That will do!
After some time he took out the metal, hold it here and hit it there he said. We were supposed to bend the thing in a spiral. A big metal beam in a block of concrete just outside the workshop. It had some bolts and shapes welded onto it, Holding it in one of the shapes and a couple of hits from Thor’s mighty hammer it became a spiral alright!

After some more heating and hitting we managed to get the Spirals somewhat similar! Meanwhile I worked some more on the carriage and trims. The next step was to make an U bend to connect the Shafts to. This would eventually become the thing that goes around the horse to pull the carriage. With some spare plywood I found I had to make a bending mold. Afterwards I worked some solid wood into laminates. We didn’t have proper space to do the bend though. “Go to the chicken coup, behind it is a door. just fixate the bending mold on the door, that will do” he said. It was a Magical day, for it wasnt raining. I placed the door on some iron supports and attached the mold to it.

It had been a couple of years since I bent wood. But the theory was still somewhere inside that grey mass above. The most important thing I remember was preparation!! I checked all the Laminates, the glue, the strap, clamps, holes. Everything seemed to be just fine except for the lack of clamps. With some improvisation to solve said clamp problem and managed to bend the thing. Not perfect, but acceptable! With the help of a Japanese draw saw, the chisel and the plane I made the halfwood joint to connect the shafts to the Ubent.

With that done it was time to get the thing connected to the carriage. We leveled it and placed it in the right position on some bricks. While Franky was busy bending and welding the three metal parts needed, I did some small work attaching the torch holders, whip holder etc. The windows at the front had to be attached to. The window consists of two parts, one with hinges connected to the roof that can flip up. the second part needed some custom made metal hinges that connect it to the side of the carriage. I calculated the angle, cut, drilled and bent the small metal parts and attached them. a little adjustments were made, it worked just fine!

looking good so far.

looking good so far.

The shafts need reinforcement, with the help of the mold we used for the bending the local blacksmith made us some metal reinforcements. all we had to do was to fit them properly and drill the holes. We added metal on the bottom, top and back of the shafts. then drilled them through and fixed the bolts.

To complete the thing we add some handles with some flexiply and the spiral thingies we made earlier. The spirals are for the ropes of the driver to steer the horse.

Bofincarriage3

Lovely

I cut off all the extending bolts, we sanded whatever needed sanding, Voila si Gata. There was only one problem, The carriage didn’t fit through the door…… At first I laughed, then I cried! We had to take off the shafts, the metal parts connecting shaft to carriage and also the back seat. That wasn’t as easy as expected for the springs the carriage was resting on were perfectly in the way. With some hitting and pulling we managed to get the seat of, meanwhile destroying half of the thing :)))). Anyway, with all the things removed we tilted the carriage on its back with the front pointing upwards. which made it fit through the roller shutter. Outside we reattached all things, restored the damage that was done removing them. Result:

Handsome Cab, de la Inch Bofin

Handsome Cab, de la Inch Bofin

Working on the the Carriages is nice, something different then usual even though the materials related to this particular carriage, (Plywood), is a bit boring. The place itself is alright Lots of space, lots of mud, lots of horses, In the garden we have quite some Potatoes, Carrots, Garlic, different herbs and Turnip TURN-UP TURN-UP! ready for consuming. Its a bit different though then the places I have been staying at for the past two years.

Franky, he doesn’t like silence that much, in the workshop its the radio brainwashing us with the same shit everyday: Justing Bieber and Adele songs 10x a day mostly, srsly, I go to sleep and wake up with those Damn Radio songs in my head HHNNNGGGG. Besides that whenever he enters the kitchen or living room the TV goes on, throwing all this Terrorism, death and destruction and Commercial bs at us. Luckily I have the power to shut down said TV or Radio whenever he is not around :D. We work 9 to 5, Monday to Friday, the weekends as you wish. Which is alright, Everybody has its own thing. For me though, I have been avoiding these things.  Its as if i’m walking this middle line with both side pushing and pulling me of sorts, On the right side things related to my old life which I’f been trying to avoid, Media, Structure, Repetitiveness. On the left side, Freedom to do as I wish, Woodworking, Organic home grown Vedgz, Home made stuff(Bread,cookehz,Peanut butter,chutney) Its hard to describe really, how this place makes me feel on occasion.

In any case, I’m learning new things about carriages and metalworking which is great! So ill make the best of the time I have here. Winter has not even started, yet the year is almost at an end. Spring is around the corner. Time flies! With the blink of an eye ill be thumbing again!

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PS : I bake cookies now. Behold a few of my Creations!

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